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Installation Instructions
'65-'70 Mustang, Cougar,
Falcon and Fairlane
T-5, T-56, Tremec 3550/ TKO and Toploader
Hydraulic Clutch Conversion Kits.
Purpose built master cylinder that mounts in the stock
location of the clutch rod.
Hydraulic Slave or Bearing that mounts to transmission! No welding or cutting
necessary! Kit includes all mounting hardware, brackets, master cylinder, slave cylinder or
hydraulic bearing, reservoir, stainless steel braided pressure line and firewall
reinforcement plate. Low pedal effort and clutch chatter eliminated
due to mechanical linkage!
First things first:
1. Place
vehicle on approved jack stands or automotive hoist.
2. Using
firewall reinforcement plate, draw up a master cylinder-mounting template.
3. Place
template over firewall were the stock clutch rod goes through, mark the two
mounting holes.
4. Drill
the two mounting holes using a 21/64-drill bit.
5. Mount
master cylinder to firewall, placing the reinforcement plate on the inside of
the firewall.
6. There
is a spacer bushing provided with the kit that should place the master cylinder
rod in the correct position. But the alignment of the master cylinder rod
must be checked to make sure it is installed at the correct angle. Not
more than 1/8 inch up or down or side to side. If this is not installed at
the correct angle, damage to the master could result.
7. Make
sure that the clutch rod hole in the clutch pedal is not worn out of round; if
the hole is worn it will need to be repaired at this time.
8. Remove
the large spring from pedal-to-pedal support, this spring is not used with this
system.
9. Pull
the clutch pedal back away from the firewall, adjust master cylinder rod so
there is a 1/8" of free play. (If this is not set right you will not be
able to bleed the system.)
10. Mount
the reservoir to the firewall above the clutch master cylinder.
11. Run
the hose from the reservoir to the clutch master cylinder, do not kink the hose.
12. Mount
master cylinder rod to clutch pedal.
13. Mount
the slave cylinder bracket to the transmission using the two stock tabs on the
side. Place the bracket on the bottom of the two tabs.
14. Mount
slave cylinder to bracket. Do not install slave rod at this time.
15. Run
the stainless steel braided line from the clutch master cylinder to the clutch
slave cylinder.
16. Add
Dot 3 fluid (with out silicone) to clutch reservoir.
17. Push
slave piston in as far as you can, open bleeder screw on slave cylinder let it
gravity bleed slowly into drip pan, once you have a steady flow of fluid close
bleeder. (Do not rush this procedure.)
18. Push
down on clutch pedal, push the slave piston in as far as you can, crack open
bleeder screw check for air.
19. Install
slave cylinder rod, adjust rod so that the bearing is touching the pressure
plate with about 8lbs. of pressure.
20. Install
return spring from slave bracket to clutch fork.
Click pictures to enlarge

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